In modern construction projects, a common challenge after completing pile foundation work is how to efficiently and safely remove the excess pile head sections. Traditional methods are not only time-consuming and labor-intensive but can also damage the pile body and cause safety hazards. YG offers a professional solution: the advanced pile breaking machine. With its exceptional performance and innovative technology, this equipment brings unprecedented efficiency to your projects while ensuring precision and safety throughout the construction process.
Pile Breaking Machine Parameter:
| Module Number | PCS | 4 | 8 | 9 | 10 | 11 | 12 | 13 | 14 | 15 | 16 | 17 | 18 |
| Combination of the total weight | KG | 1600 | 2640 | 2970 | 3300 | 3630 | 3960 | 4290 | 4620 | 4950 | 5280 | 5610 | 5940 |
| Pile diameter range | mm | 400-600 | 600-800 | 800-1000 | 1000-1150 | 1150-1300 | 1300-1500 | 1500-1650 | 1650-1800 | 1800-1970 | 1970-2200 | 2200-2360 | 2360-2500 |
| Hydraulic excavator | T | 20T-30T | 30T-40T | Hydraulic system/pump station | |||||||||
| Max.Thrust | 300KN | Max.Cylinder required | 20L/min | Machinery Tonnage | ≥20T | Location pinΦ35 | |||||||
| Max.Cylinder Trip | 300mm | Chisel diameter | 110mm | Singlemodule weight | 335KG | ||||||||
| Max.Cylinder Pressure | 300MPa | Max.Hoist Capacity | ≤500mm | Singlemodulesize | 1015*865*340mm | ||||||||
YG Pile Breaking Machine: Technical Advantages and In-Depth Analysis
The YG pile breaking machine is a professional device designed specifically for pile head breaking, with its outstanding performance stemming from our in-depth research and application of core technologies.
Core Product Features and Working Principle
Our pile breaking machine uses hydraulic power to statically break pile heads with multiple modular breaking heads. This unique hydraulic system design ensures stability and uniformity during the breaking process. The equipment can be easily mounted on excavators and other construction machinery, making operation simple and flexible. Its main working principle is to use hydraulic cylinders to drive the breaking heads to synchronously compress the pile head, achieving a controlled fracture that avoids compromising the pile body’s structural integrity.
Core Product Advantages
- High Efficiency: Compared to manual breaking or handheld breakers, our pile breaking machine can complete pile head breaking at a very high speed, significantly shortening the construction period.
- High Quality: Precise breaking control technology ensures a flat pile head surface without irregular sections or cracks, laying a solid foundation for subsequent construction. The equipment is made of high-strength steel, making it robust and durable, which reduces the failure rate.
- Cost-Effectiveness: It reduces reliance on manual labor, lowers the risk of safety accidents, and is highly energy-efficient, leading to low long-term operating costs. This is an effective way to improve your project’s return on investment.
- Innovative Technology: The unique modular design allows for quick adjustment of the number of modules to suit different pile diameters, giving it a wider range of applications. Furthermore, the equipment is equipped with a quick-connect mechanism that makes installation and removal exceptionally convenient.
Wide Applications and Success Stories
Thanks to its versatility, the YG pile breaking machine has found widespread use across multiple industries.
Expanded Application Fields
Our pile breaking machine is not only suitable for traditional bridge and high-rise building pile foundation projects but has also been successfully applied in:
- Wind Power Foundation: Processing foundation pile heads for wind turbines to ensure installation accuracy.
- Water Conservancy Projects: Such as pile foundation construction for dams and embankments.
- Railway and Highway Construction: Handling pile foundations in various complex geological conditions.
- Old Building Renovation: Safely and efficiently removing old pile foundations.
Success Story: New Port Project in Dubai, UAE
In a new port construction project in Dubai, UAE, the contractor, Mr. Ahmed (pseudonym), needed to process a large number of concrete pile breaker pile heads of varying diameters. Since the project had very strict requirements for both deadline and construction precision, traditional methods were unable to meet the demands. By adopting the YG pile breaking machine, Mr. Ahmed’s team made significant progress. They increased pile head breaking efficiency by 70%, reduced waste material by 20%, and successfully avoided damage to the pile body. Crucially, they met project milestones one month ahead of schedule. Mr. Ahmed commented, “The YG pile breaking machine truly solved our major problems, and its performance exceeded our expectations.”
YG Product Selection and After-Sales Support
We understand that customers are concerned about product performance and price when choosing equipment. That’s why YG not only provides a high-quality pile breaking machine but also offers professional purchasing guidance and comprehensive after-sales service.
How to Choose the Right Pile Breaking Machine?
When choosing a pile breaking machine, you need to consider:
- Pile Diameter Range: Determine if the equipment can cover all the pile diameters required for your project. Our pile head breaking machine comes in various models to accommodate different size requirements.
- Pile Head Strength: Concrete of different strengths requires different models of equipment.
- Hydraulic System Requirements: Ensure your excavator’s hydraulic system is compatible with the equipment.
Our expert team will provide detailed technical consultations to help you find the most suitable solution. If you’re concerned about hydraulic pile breaker price, our direct-to-customer model ensures the most competitive pricing.
Are you still troubled by pile head processing challenges? Contact us today to get a free quote and technical support for the YG pile breaking machine. Let us help you boost efficiency, reduce costs, and ensure the success of your construction projects!
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