In modern construction and infrastructure projects, the widespread application of pile foundations necessitates efficient and precise pile head processing for subsequent construction stages. Traditional methods, such as manual chiseling, blasting, or handheld hydraulic breakers, are often inefficient, noisy, polluting, and pose significant safety risks. As a professional machinery trading company, YG offers an innovative solution: the pile breaker. This advanced equipment is designed to revolutionize pile head processing, drastically improving construction efficiency while ensuring safety and environmental protection.
Pile Breaker Parameter:
| Module Number | PCS | 4 | 8 | 9 | 10 | 11 | 12 | 13 | 14 | 15 | 16 | 17 | 18 |
| Combination of the total weight | KG | 1600 | 2640 | 2970 | 3300 | 3630 | 3960 | 4290 | 4620 | 4950 | 5280 | 5610 | 5940 |
| Pile diameter range | mm | 400-600 | 600-800 | 800-1000 | 1000-1150 | 1150-1300 | 1300-1500 | 1500-1650 | 1650-1800 | 1800-1970 | 1970-2200 | 2200-2360 | 2360-2500 |
| Hydraulic excavator | T | 20T-30T | 30T-40T | Hydraulic system/pump station | |||||||||
| Max.Thrust | 300KN | Max.Cylinder required | 20L/min | Machinery Tonnage | ≥20T | Location pinΦ35 | |||||||
| Max.Cylinder Trip | 300mm | Chisel diameter | 110mm | Singlemodule weight | 335KG | ||||||||
| Max.Cylinder Pressure | 300MPa | Max.Hoist Capacity | ≤500mm | Singlemodulesize | 1015*865*340mm | ||||||||
Pile Breaker: In-Depth Analysis and Technical Advantages
YG’s pile breaker, also known as a pile breaking machine or pile crusher, is an advanced equipment that combines efficiency, safety, and environmental friendliness. It utilizes a powerful hydraulic source to drive multiple breaking head units, moving synchronously to precisely cut and break down excess pile heads exposed above ground after concrete pile pouring.
Core Product Features and Working Principle
The primary purpose of the pile breaker is to efficiently and accurately break the excess sections of concrete piles that protrude from the ground after construction. Its working principle involves the hydraulic system driving specially designed hydraulic cylinders, which apply a synchronized and uniform force to the periphery of the pile head, achieving single-pass or multi-pass static breaking. This static crushing method avoids the impact and vibration associated with traditional methods, thereby effectively protecting the pile body structure from damage.
Core Product Advantages
- Enhanced Efficiency: Compared to time-consuming and labor-intensive manual chiseling or hazardous blasting, YG’s pile breaker machine can increase pile head breaking efficiency by several to dozens of times, significantly accelerating construction progress and shortening the pile foundation construction period.
- Quality Assurance: The precisely controlled breaking process ensures that the pile body remains undamaged, preventing structural integrity issues caused by improper manual operation and providing a solid foundation for subsequent structural construction. The equipment utilizes wear-resistant materials and robust construction to ensure long operational life.
- Cost-Effectiveness: Reduced labor input, lower risk of safety accidents, and shortened construction periods directly translate into project cost savings. Furthermore, the equipment’s durability and low maintenance costs make it more economically viable for long-term use.
- Innovative Technology: YG’s hydraulic pile breaker incorporates advanced modular design and a pressure regulation system, allowing it to flexibly adapt to pile heads of various diameters and strengths. It offers simple operation and excellent breaking performance.
Extensive Application Scenarios and Industry Cases
YG’s pile breaker has become a preferred equipment for numerous engineering projects due to its exceptional performance and wide applicability.
Expanded Application Fields
- High-rise Building Pile Foundation Projects: Ensures the quality of pile head processing, guaranteeing building safety.
- Bridge Pier Pile Foundation Projects: High efficiency significantly shortens construction periods and reduces costs.
- Railway and Highway Pile Foundation Projects: Handles various complex geological conditions and pile types.
- Port and Wharf Pile Foundation Projects: Easily breaks large-diameter, high-strength pile heads.
- Municipal Construction Pile Foundation Projects: Compact and flexible operation, suitable for urban confined spaces.
- Old Bridge and Building Renovation Projects: Safely and efficiently completes the breaking and demolition of old pile foundations.
Success Story: São Paulo Metro Extension Project, Brazil
In a large metro extension project in São Paulo, Brazil, the contractor, Mr. Pedro (pseudonym), was facing immense pressure to meet deadlines. The extensive pile head processing work was progressing slowly, and traditional breaking methods not only proved inefficient but also significantly impacted the urban environment. After incorporating YG’s hydraulic pile breaker, Mr. Pedro’s team saw remarkable results: the use of the pile breaker increased pile head breaking efficiency by 75%, accelerated the overall project schedule by 28 days, and drastically reduced construction noise and dust emissions, earning praise from both the local government and the public. Mr. Pedro stated, “YG’s pile breaker was crucial to the project’s success. It helped us overcome challenges and contributed positively to urban development.”
Pile Breaker Pricing and Selection Guide
Choosing the right pile breaker for your project is crucial. As a direct-from-factory company, YG is committed to providing customers with the most competitive hydraulic pile breaker price, while ensuring excellent product quality and comprehensive after-sales service.
Factors Affecting Pile Breaker Price
- Model and Size: Equipment structure and cost vary for different pile diameters.
- Hydraulic System Configuration: Equipment using high-end hydraulic components will have a slightly higher price.
- Additional Features: Such as intelligent control systems, remote operation functions, etc., will increase the cost.
- Customization Requirements: Prices for specially customized equipment will be negotiated separately.
We eliminate the middleman, allowing you to acquire a high-performance pile breaking machine at a more favorable price. Contact us immediately for a free quote and professional selection advice.
Get Your Exclusive Solution Now
Are you still struggling with traditional pile head processing methods? Contact YG immediately to get a free quote and an exclusive solution for your pile breaker needs! Let us help your engineering projects achieve a dual leap in efficiency and benefits.
