In the rapidly evolving drinking water market, production efficiency and product quality are paramount. Our fully automatic mineral water bottling machine integrates rinsing, filling, and capping functions, designed to meet the stringent demands of modern beverage production. It’s an ideal choice for hot filling applications like fruit juice, tea beverages, and milk drinks. With minimal part changes, it can adapt to various bottle types. Its full-process bottle-neck handling system ensures reliable bottle movement, thereby significantly reducing labor costs.
Mineral Water Bottling Machine Parameter
| Project Name: Full Automatic Complete Mineral Water 1000- 8000bph Production Line | PH≥4.6 Drinking water | |||
| material | shape | Filling volume(ml) | Filling level(mm) | Neck type |
| PET Bottle | Square or Round Bottle | 3000-10000ml | Distance from bottleneck According to request | As request |
| Adjustable specifications of the bottle type | Middle Mould Base: Bottle diameter ≤105mm Bottle Height≤335mm | |||
| Customers need to buy additional change-over parts for the different bottles. If using square bottles, then a bottle-separating system will be added. | ||||
| Container Label & Control Mode | Packaging system | Palletizing system | ||
| Hot Melt Roll-Fed PVC Shrink Label Full Label/ Half Label Manual / Automatic | Packing system | Min, Spec. | Manual Low-position gantry palletizer Robot Palletizer High-position gantry palletizer Single Arm Palletizer Manual Palletizer | |
| Manual Film shrinker Wrap Around packer Robert Packing Machine | 1*2 2*3 3*4 4*6 3*5 | |||
| User Ambient Conditions: | Temperature:10~40ºC; Humidity: No dew | |||
| User Electrical Supply Specification | Voltage:380V±5%, 3phase; Frequency:50HZ±1% | |||
Workflow of Water Bottle Filling Machine
- Bottle Feeding: Bottles enter the bottle-separating dial of the filling machine through the empty bottle conveying system. The bottle clips installed on the dial continuously send the bottles, which are spaced apart, into the three – in – one bottle washer.
- Bottle Washing: The turntable of the bottle washer is equipped with stainless-steel bottle clips at the bottle mouth. After clamping the bottle mouth, it rotates 180° along the guide rail, making the bottle mouth face down. In a specific area of the bottle washer, the nozzles on the bottle clips first spray sterile water. Subsequently, they spray sterile water again (if there’s no special requirement, there’s only one bottle-washing process) to disinfect and rinse the inner wall of the bottle.
- Transfer to Filling: After the bottles are disinfected, rinsed, and drained, they are flipped 180° along the guide rail while being clamped by the bottle clips, making the bottle mouth face up. The elbow clips installed on the turntable pick up the rinsed bottles from the bottle washer and send them to the filling machine.
- Filling Process: The bottles entering the filling machine are clamped by the clamps on the bottle-lifting mechanism. The bottle-lifting mechanism and the cam are used to achieve rising and falling. When the bottle-lifting mechanism rises, the bottle mouth touches and opens the filling valve to complete the filling process. After filling, the bottle-lifting mechanism descends under the action of the cam. When it reaches the bottom, the elbow clips on the transition wheel pick up the filled bottles from the filling machine and send them to the capping machine.
- Capping Process: The anti-rotation knife on the capping machine holds the bottle neck to keep the bottle upright and prevent rotation. The capping head on the capping machine continuously rotates in a revolution and self-rotation manner. Under the action of the cam, it performs actions such as pressing the cap, screwing the cap, and completes the entire capping process.
- Product Output: The finished bottles are conveyed from the capping machine to the bottle conveying chain through the bottle – discharging dial and then transported to the three – in – one machine by the conveying chain.
Factors to Consider When Choosing a Mineral Water Bottling Machine
- Production Capacity: Determine your expected daily, monthly, or annual output. For example, if you plan to produce 5,000 bottles per day, choose a bottling machine that can meet this production capacity. Also, consider the scalability of the machine for future business growth.
- Bottle and Product Compatibility: Ensure that the machine can handle bottles of different sizes and shapes. For our machine, simply replacing the tiles on the nylon positioning wheels can accommodate bottles of different diameters, and adjusting the height of the conveyor chain can handle bottles of different heights. In addition, confirm that the machine can process the types of beverages you produce, such as mineral water, juice, etc.
- Equipment Quality: Opt for machines made of high-quality materials. We make all parts of our machine that come into contact with the materials from 304 stainless steel, ensuring no process dead ends and easy cleaning. Also, assess the reputation of the manufacturer and the quality of key components. Our main electrical and pneumatic components are from well-known brands such as Schneider, Siemens, and Mitsubishi.
- Automation Level: The automatic water bottle filling machine can significantly reduce labor costs. Our machine has a high level of automation, with functions such as production speed control, cap-missing detection, automatic shutdown in case of bottle jams, and production quantity counting. Operators manage the machine using an advanced touchscreen control, which enables human-machine interaction, simple operation, and stable performance.
If you are interested in our mineral water bottling machine or want to learn more about the water bottling machine price, please contact us immediately. We look forward to providing you with high-quality products and services.