Germany, as an economic powerhouse in Europe, consistently demands efficient and high-quality automatic water filling machine for its beverage industry. With increasing consumer demand for bottled water, fruit juices, tea beverages, and dairy products, the need for advanced automatic water filling machines continues to grow. German enterprises highly value technological innovation, equipment reliability, and production efficiency. Consequently, filling solutions that offer high automation, flexible adaptability to various bottle types, and compliance with stringent hygiene standards are particularly sought after. In this market environment, our advanced filling equipment is actively helping German clients optimize their production processes.
Customer Background and Requirements
German customer Mr. Schmidt has been engaged in the bottled water production industry for many years. With the continuous expansion of his business, the original filling equipment can no longer meet the growing market demand. He needed an automatic water filling machine that was efficient, stable, and capable of adapting to various bottle shapes to improve production efficiency, reduce costs, and ensure consistent product quality. After in-depth research and comparison of many brands in the market, Mr. Schmidt finally chose YG’s automatic water filling machine.
Automatic Water Filling Machine Parameter
| Project Name: Full Automatic Complete Mineral Water 1000-8000bph Production Line | PH≥4.6 Drinking water | |||
| material | shape | Filling volume(ml) | Filling level(mm) | Neck type |
| PET Bottle | Square or Round Bottle | 3000-10000ml | Distance from bottleneck According to request | As request |
| Adjustable specifications of the bottle type | Middle Mould Base: Bottle diameter ≤105mm Bottle Height≤335mm | |||
| Customers need to buy additional change-over parts for the different bottles. If using square bottles, then a bottle-separating system will be added. | ||||
| Container Label & Control Mode | Packaging system | Palletizing system | ||
| Hot Melt Roll-Fed PVC Shrink Label Full Label/ Half Label Manual / Automatic | Packing system | Min, Spec. | Manual Low-position gantry palletizer Robot Palletizer High-position gantry palletizer Single Arm Palletizer Manual Palletizer | |
| Manual Film shrinker Wrap Around packer Robert Packing Machine | 1*2 2*3 3*4 4*6 3*5 | |||
| User Ambient Conditions: | Temperature:10~40ºC; Humidity: No dew | |||
| User Electrical Supply Specification | Project Name: Full Automatic Complete Mineral Water 1000- 8000bph Production Line | |||
Features and Advantages of YG Automatic Water Filling Machine
- Compact Structure and Simple Design: The overall structure of the equipment is reasonably designed, occupying a small area, which is convenient for installation and layout in factories of different scales. At the same time, the simple design makes operation and maintenance more convenient, reducing the potential for failures caused by complex structures.
- High Degree of Automation: With an advanced control system, it realizes fully automatic operation from bottle conveying, rinsing, filling to capping, greatly saving labor costs. The machine operates stably and efficiently, meeting the production needs of enterprises of different scales. Whether it’s a small-scale enterprise with an output of 500 – 1000 bottles per hour, a medium-scale enterprise with 2000 – 5000 bottles per hour, or a large-scale industrial production of over 10,000 bottles per hour, it can handle it easily.
- Strong Compatibility with Bottle Sizes: If customers plan to expand their product range, this filling machine can support various bottle sizes, such as 250ml, 500ml, 1L, 2L, etc. For bottles of different diameters, you only need to replace the tiles on the nylon positioning wheels. For bottles of different heights, you just adjust the height of the conveyor chain. This eliminates the need to replace and adjust numerous components, offering great convenience for future product expansion.
- Superior Material and Manufacturing Quality: The filling machine is made of stainless-steel structure (preferably SS304 or SS316), with excellent corrosion resistance and durability, enabling long-term stable operation in various complex production environments. All components in contact with materials are made of food-grade materials, strictly meeting hygiene standards and ensuring the quality and safety of bottled water.
- Complete Functional Configuration: Equipped with an efficient covering management system and perfect automatic control and protection devices. For example, the capping head uses a magnetic constant-torque device to ensure capping quality without damaging the bottle caps. The control system also features production speed control, cap-missing detection, automatic shutdown for bottle jams, and production quantity counting. Operators manage the entire machine with an advanced touchscreen control, enabling human-machine dialogue for simple, stable, and reliable operation. In addition, the main electrical and pneumatic components are from well-known brands such as Schneider, Siemens, and Mitsubishi, further ensuring the performance and stability of the equipment.
Customer Feedback
After using YG’s automatic water filling machine for a period of time, Mr. Schmidt spoke highly of the equipment’s performance. He said that the new equipment has greatly improved production efficiency. The filling process, which originally required a large amount of manual labor, now only needs a few workers for monitoring and maintenance. Moreover, the equipment is very stable, and there have been almost no production stoppages due to equipment failures. At the same time, the compatibility with various bottle shapes allows him to adjust product strategies in a timely manner according to market demand, launching bottled water of different specifications and further expanding market share. In terms of product quality, the precise filling volume control and stable capping quality of the filling machine have significantly reduced the defective rate of products and greatly improved customer satisfaction.
Considerations When Choosing an Automatic Water Filling Machine
- Production Capacity: Enterprises should choose a filling machine with appropriate production capacity according to their own production plans. Small – scale enterprises can choose equipment with an output of 500 – 1000 bottles per hour; medium – scale enterprises are suitable for equipment with an output of 2000 – 5000 bottles per hour; large – scale industries need filling machines with an output of over 10,000 bottles per hour to meet large – scale production requirements.
- Degree of Automation: Comprehensive consideration should be given to the business needs and budget of the enterprise to choose a manual, semi-automatic, or fully automatic system. Although the upfront investment in a fully automatic system is relatively high, it can significantly save labor costs, improve production efficiency and product quality stability, and is more suitable for enterprises with large business volumes and a pursuit of high-efficiency production.
- Compatibility with Bottle Sizes: If an enterprise has plans to expand its product range, it is necessary to ensure that the selected filling machine can support various bottle sizes, which is convenient for future adjustment and expansion of product specifications.
- Material and Manufacturing Quality: Give priority to filling machines with stainless-steel structures (such as SS304 or SS316) and food-grade materials for components in contact with materials to ensure that the equipment meets the requirements of corrosion resistance, durability, and hygiene standards.
In conclusion, with its outstanding performance, reliable quality, and comprehensive service, YG’s automatic water filling machine has achieved remarkable results in the German market, bringing tangible value to many customers like Mr. Schmidt. If you are also looking for a high-quality filling machine, consider YG. We will provide you with professional solutions.